LIONIC®

Lithium-ion Energy Systems for the Materials Handling Industry

LIONIC<sup>®</sup>

LIONIC® Reduces the Total Cost of Ownership (TCO) of Your Industrial Truck Operations

Cost comparison 375 Ah lead-acid batteries vs. LIONIC<sup>®</sup> 240 Ah energy system based on 2-shift operation over a period of 5 years. (investment and operating costs)
Cost comparison 375 Ah lead-acid batteries vs. LIONIC® 240 Ah energy system based on 2-shift operation over a period of 5 years. (investment and operating costs)
  • fast charging
  • opportunity charging
  • maintenance-free, no topping up with water
  • low operating costs
  • long life > 3000 cycles
  • reliable operation

BENNING LIONIC® energy systems consist of 8 or 16 lithium iron phosphate (LiFePO4) cells arranged in series and are available for capacity ranges of 120 Ah, 240 Ah, 360 Ah and 480 Ah. The LIONIC® energy systems cover a very large proportion of the needs for electrically operated ground conveyors.

LIONIC® energy systems are about 50 % lighter and about 30 % smaller than comparable lead-acid batteries. Every energy system is fitted in a robust housing together with a Battery Management System (BMS) and can be integrated into standard battery trays.

The Battery Management System (BMS) ensures that voltage and temperature limits are maintained during the charging/discharging process. The individual cells are also monitored and are equalised in the event of potential deviations.

LIONIC<sup>®</sup> energy systems with different capacities + BELATRON Li<sup>+</sup> charger
LIONIC® energy systems with different capacities + BELATRON Li+ charger
More energy and lower costs thanks to opportunity charging
Capacity curve of a LIONIC<sup>®</sup> 24 V / 9 kWh (360 Ah) energy system for 2-shift operation with opportunity charging
Capacity curve of a LIONIC® 24 V / 9 kWh (360 Ah) energy system for 2-shift operation with opportunity charging

Make better use of equipment, increase cost efficiency

  • No need for a replacement battery
  • Opportunity charging possible at any time (25 % charge in 20 min)
  • 100 % charge in 2.0 h

LIONIC® energy systems are capable of fast charging and can also be opportunity charged. Charging is carried out at constant current.

In 2-shift operation, a replacement battery is not required if opportunity charging is carried out during breaks (1x15 min and 1x30 min per shift).

As an example, the fig. shows the capacity curve of a LIONIC® 24 V / 9 kWh (360 Ah) energy system for 2-shift operation with intermediate charging.

LIONIC® energy systems provide up to 30 % higher energy efficiency
Comparison of usable energy for lead-acid and lithium batteries
Comparison of usable energy for lead-acid and lithium batteries

Economic and environmental advantages:

  • Reduced energy costs
  • High efficiency
  • Emission-free
  • Low self-discharge
  • Energy recovery system e.g. during braking
  • Stand-by mode
  • Environmentally friendly
  • Recyclable
LIONIC® – The efficient energy system with the following cost advantages
The additional cost of investing in a LIONIC® energy system is compensated for by the savings in operating costs after just 2 years.
The additional cost of investing in a LIONIC® energy system is compensated for by the savings in operating costs after just 2 years.
  • Approx. 30 % reduced energy costs
  • Approx. 75 % lower maintenance costs
  • Approx. 60 % lower battery handling costs
LIONIC® energy system – no need to invest in central battery rooms
LIONIC<sup>®</sup> – operationally reliable and emission-free ideal for the food trade and refrigerated warehouses
LIONIC® – operationally reliable and emission-free ideal for the food trade and refrigerated warehouses

Charging is carried out on site

  • No central charging station
  • No need for battery changing equipment
  • No ventilation and extraction systems
  • No central water filling
  • Short distances to charging point

LIONIC® energy systems can be charged at decentralised charging points. As no gassing occurs during charging and LIONIC® energy systems do not contain liquid electrolyte, the special regulations for central battery charging stations (e.g. DIN 50272-3, BGHW, ZVEI datasheet) do not apply in many respects to the charging of LIONIC® energy systems.

Investment costs for setting up these charging points are significantly reduced, as no special ventilation or acid-resistant floor material is required.

In many cases, working time is increased due to the reduced distance travelled to reach the decentralised charging station.

LIONIC® energy systems – easily integrated into your industrial trucks
LIONIC<sup>®</sup> energy systems – easily integrated into your industrial trucks
LIONIC® energy systems – easily integrated into your industrial trucks
LIONIC® Monitoring-Software
Monitoring Software
Monitoring Software
  • Data transmission to laptop using infrared interface
  • Current measuring data
  • Long-term measuring data

These days, it is essential for battery-powered industrial trucks to have a high availability and to operate reliably and efficiently.

The control of the charging/discharging process for the traction batteries and the monitoring of battery temperatures are important measures for ensuring the maximum availability of the truck fleet at all times.

Comparison of the main characteristics of lead-acid and lithium-ion batteries

Comparison of the main characteristics of lead-acid and lithium-ion batteries
Comparison of the main characteristics of lead-acid and lithium-ion batteries

Further Information

Brochures
Case Studies

Your contact persons

USA

Benning Power Electronics, Inc.

Service Helpdesk for Traction Chargers

tel

+1 888 296 0292

USA

Benning Power Electronics, Inc.

Technical Support Hotline

tel

+1 800 910 3601

mobile

+1 469 271 6510

GER

BENNING Elektrotechnik und Elektronik GmbH & Co. KG

tel

+49 2871 930

address

factory I
Münsterstr. 135-137
factory II
Robert-Bosch-Str. 20
46397 Bocholt
Germany

GER

BENNING Elektrotechnik und Elektronik GmbH & Co. KG

Peter Hoeptner

tel

+49 2871 93233

web

www.benning.de

address

factory I
Münsterstr. 135-137
factory II
Robert-Bosch-Str. 20
46397 Bocholt
Deutschland

GER

BENNING Elektrotechnik und Elektronik GmbH & Co. KG

Niederlassung Brüggen

tel

+49 2163 500994

fax

+49 2163 952445

address

Deichweg 64
41379 Brüggen
Germany

GER

BENNING Elektrotechnik und Elektronik GmbH & Co. KG

Niederlassung Nord

tel

+49 33708 31874

fax

+49 33708 31876

address

Ludwig-Erhard-Ring 18a
15827 Dahlewitz
Germany

GER

BENNING Elektrotechnik und Elektronik GmbH & Co. KG

Niederlassung West

tel

+49 2871 93513

fax

+49 2871 936513

address

Auf der Brede 60
42477 Radevormwald
Germany

GER

BENNING Elektrotechnik und Elektronik GmbH & Co. KG

Niederlassung Ost

tel

+49 35245 728544

tel

+49 172 2859286

address

01665 Klipphausen
Germany

GER

BENNING Elektrotechnik und Elektronik GmbH & Co. KG

Niederlassung Süd

tel

+49 8332 936363

fax

+49 8332 936364

address

Bahnhofstr. 26
87749 Hawangen
Germany

GER

BENNING Elektrotechnik und Elektronik GmbH & Co. KG

Niederlassung Soest

tel

+49 2921 9819020

fax

+49 2871 936211

address

59494 Soest
Germany

USA

Benning Power Electronics, Inc.

Shawn Bowling

[Service Manager]

tel

+1 214 553 1444 301

mobile

+1 469 974 4974

USA

Benning Power Electronics, Inc.

Hans E. Jensen

[Regional Sales Manager - Industrial/Telecom]

mobile

+1 413 588 6365

USA

Benning Power Electronics, Inc.

Steven Smith

[Service-Technician]

mobile

+1 469 562 2778

USA

Benning Power Electronics, Inc.

Israel Velasco

[Sales Director - Mexico]

mobile

+52 1 55 693 159 82

USA

Benning Power Electronics, Inc.

Michael Perone

[VP Sales - Industrial]

tel

+1 740 548 0795

mobile

+1 740 953 2006

USA

Benning Power Electronics, Inc.

Steven Moore

[Material Logistics Manager]

tel

+1 214 553 1444 245

USA

Benning Power Electronics, Inc.

Janet Monk

[Support staff-Service coordinator / Scheduling]

mobile

+1 972 595 4829

USA

Benning Power Electronics, Inc.

Eric McDonald

[Technical Director/Innovation]

tel

+1 214 553 1444 229

mobile

+1 214 755 7233

USA

Benning Power Electronics, Inc.

Teddy Kostov

[Director of Operation]

tel

+1 214 553 1444 285

USA

Benning Power Electronics, Inc.

Greg Kateb

[Sales Director - Industrial]

tel

+1 832 437 7674

mobile

+1 713 665 9455

USA

Benning Power Electronics, Inc.

Kiran Karuman

[President/CEO]

USA

Benning Power Electronics, Inc.

Jose Hernandez

[Engineering Projects Director]

tel

+1 214 553 1444 237

mobile

+1 469 344 1951

USA

Benning Power Electronics, Inc.

Stephanie Hawkins

[Customer Service Representative]

tel

+1 214 553 1444 230

USA

Benning Power Electronics, Inc.

Kim Groves

[Engineering/Inside Sales]

tel

+1 214 553 1444 221

mobile

+1 972 467 3973

USA

Benning Power Electronics, Inc.

Bob Geddie

[Quality Manager/QMS]

tel

+1 214 553 1444 290

mobile

+1 214 793 7211

USA

Benning Power Electronics, Inc.

David Almond

[COO - Service / Telecom]

tel

+1 214 553 1444 233

mobile

+1 214 632 9583

USA

Benning Power Electronics, Inc.

Shawn Bowling

[Service-Manager]

mobile

+1 469 974 4974

USA

Benning Power Electronics, Inc.

David Bearrow

[Technical Support]

tel

+1 214 553 1444 284

mobile

+1 214 908 6502

USA

Benning Power Electronics, Inc.

Anthony Beezel

[Service-Technician]

mobile

+1 972 310 8185

USA

Benning Power Electronics, Inc.

Tina Foster

[Customer Service Manager]

tel

+1 214 553 1444 238

USA

Benning Power Electronics, Inc.

tel

+1 2 14 / 5 53 14 44

address

1220 Presidential Drive
Richardson, Texas 75081
U.S.A.

USA

Benning Power Electronics, Inc.

tel

+1 2 14 / 5 53 14 44

address

1220 Presidential Drive
Richardson, Texas 75081
U.S.A.

USA

Benning Power Electronics, Inc.

tel

+1 2 14 / 5 53 14 44

address

1220 Presidential Drive
Richardson, Texas 75081
U.S.A.

USA

Benning Power Electronics, Inc.

tel

+1 2 14 / 5 53 14 44

address

1220 Presidential Drive
Richardson, Texas 75081
U.S.A.

AUT

Benning GmbH Elektrotechnik und Elektronik

tel

+43 (0) 22 42 / 3 24 16-0

address

Eduard-Klinger-Str. 9
3423 St. Andrä-Wördern
Austria

BLR

OOO «BENNING Elektrotechnik und Elektronik»

tel

+375 162 512 512

address

Masherova Ave., 6A, 1003
224030 Brest
Belarus

BEL

Benning Belgium branch of Benning Vertriebsges. mbH

tel

+32 (0) 2 / 5 82 87 85

address

Assesteenweg 65
1740 TERNAT
Belgium

CHI

Benning Chile

tel

+569 4280 4594

address

Las Condes Santiago
Chile

CHI

Benning Chile

Ricardo Silva

[Sales Director – Chile & Paraguay]

tel

+56 942 804 594

mobile

+56 223 695 651

web

www.benning.cl

address

Las Condes Santiago
Chile

COL

Benning CDE Colombia

tel

+34-91-6048110

address

Calle 26 #102-20 Piso 3
REGUS, Oficina 13
Bogotá
Colombia

COL

Benning CDE Colombia

Juan Carlos Martínez J.

[Sales Manager – Colombia, Bolivia & Ecuador]

tel

+57 314 4665029

web

www.benning.co

address

Calle 26 #102-20 Piso 3
REGUS, Oficina 13
Bogotá
Colombia

CRO

Benning Zagreb d.o.o.

tel

0038516312280

address

Trnjanska 61
10000 Zagreb
Croatia

CRO

Benning Zagreb d.o.o.

Kresimir Kauric

tel

0038516312280

address

Trnjanska 61
10000 Zagreb
Croatia

CZE

Benning CR, s.r.o.

tel

+420 / 3 26 72 10 03

address

Zahradní ul. 894
293 06 Kosmonosy
Czech Republic

FRA

Benning conversion d’énergie

tel

+33 (0) / 2 32 25 23 94

address

43, avenue Winston Churchill
B.P. 418
27404 Louviers Cedex
France

FRA

Benning conversion d’énergie

Achille Maillard

tel

+33.2.32.25.35.05

web

www.benning.fr

address

43, avenue Winston Churchill
B.P. 418
27404 Louviers Cedex
France

FRA

Benning conversion d’énergie

Bruno Guery

tel

+33.2.77.68.60.13

web

www.benning.fr

address

43, avenue Winston Churchill
B.P. 418
27404 Louviers Cedex
France

FRA

Benning conversion d’énergie

Philippe Passerat

tel

+33.2.32.25.12.73

web

www.benning.fr

address

43, avenue Winston Churchill
B.P. 418
27404 Louviers Cedex
France

GBR

Benning Power Electronics UK Ltd

Info

tel

+44 (0) 1189 731506

address

Benning Power Electronics (UK) Ltd.
Oakley House, Hogwood Lane
Finchampstead
Berkshire
RG 40 4QW
Great-Britain

GBR

Benning Power Electronics UK Ltd

Service

tel

+44 (0) 1189 731506

address

Benning Power Electronics (UK) Ltd.
Oakley House, Hogwood Lane
Finchampstead
Berkshire
RG 40 4QW
Great-Britain

GBR

Benning Power Electronics UK Ltd

Sales

tel

+44 (0) 1189 731506

address

Benning Power Electronics (UK) Ltd.
Oakley House, Hogwood Lane
Finchampstead
Berkshire
RG 40 4QW
Great-Britain

GRE

Benning Hellas

Benning Hellas

tel

+30 210 5741137

fax

+30 210 5782554

web

www.benning.gr

address

Chanion 1, Lykovrisi
141 23 Athens
Greece

HUN

Benning Kft. Power Electronics

tel

+36 (0) 33 / 50 76 00

address

Rákóczi út 145
2541 Lábatlan
Hungary

ARE

Benning Power Systems Middle East

Abu Dhabi

tel

+971 (0) 2 / 4 18 91 50

IRL

Laor Energy (1993) L.T.D.

tel

+972 9 8912232

web

http://laor-energy.com

address

POB 5026
North Industrial Zone
60920 KADIMA

NED

Benning NL branch of Benning Vertriebsges. mbH

tel

+31 (0) 30 / 6 34 60 10

address

Peppelkade 42
3992 AK Houten
Netherlands

CHN

Benning Power Electronics Beijing Co., Ltd.

tel

+86 (0) 10 / 61 56 85 88

fax

+86 (0) 10 / 61 50 62 00

address

No. 6 Guangyuan Dongjie
Tongzhou Industrial
Development Zone
101113 Beijing
P.R. China

POL

Benning Power Electronics Sp. z o.o.

tel

+48 (0) 22 / 7 57 84 53

address

Korczunkowa 30
05-503 Glosków
Poland

POL

Benning Power Electronics Sp. z o.o.

Wojciech Abramowicz

tel

48503014446

web

www.benning.biz

address

Korczunkowa 30
05-503 Glosków
Poland

POL

Benning Power Electronics Sp. z o.o.

Malgorzata Grodzka

tel

+48-22 757 84 53 wew. 113

tel

+48-661 660 130

web

www.benning.biz

address

Korczunkowa 30
05-503 Glosków
Poland

RUS

OOO Benning Power Electronics

tel

+7 4 95 / 9 67 68 50

address

Domodedovo town,
microdistrict Severny,
"Benning" estate, bldg.1
142000 Moscow Region
Russian Federation

RUS

OOO Benning Power Electronics

Филиал в г. Санкт-Петербург

tel

+7 812 346 43 66

web

www.benning.ru

address

197136, РФ, г. Санкт-Петербург,
ул. Ординарная, д.20, лит.А, пом. 12Н

RUS

OOO Benning Power Electronics

Филиал в г. Уфа

tel

+ 7 347 274 29 29

mobile

+ 7 347 246 33 74

web

www.benning.de

address

450057, РФ, г. Уфа,
ул. Заки Валиди, д.64/2, офис 406

RUS

OOO Benning Power Electronics

Филиал в г. Новосибирск

tel

+ 7 383 219 52 10

web

www.benning.ru

address

630087, РФ, г. Новосибирск,
ул. Немировича-Данченко, д.165, офис 324

SRB

Benning Power Electronics doo

tel

+381 11 3 16 14 29

address

Ratarski put 35b
11186 Beograd
Serbia

SRB

Benning Power Electronics doo

Ljubiša Paranos

tel

+381 11 3 16 14 29

mobile

+381 60 43 48 005

address

Ratarski put 35b
11186 Beograd
Serbia

SVK

Benning Slovensko, s.r.o.

tel

+421 (0) 2 / 44 45 99 42

address

Kukuričná 17
83103 Bratislava
Slovakia

SVK

Benning Slovensko, s.r.o.

Oto Trnka

tel

+421 905 541 548

address

Kukuričná 17
83103 Bratislava
Slovakia

SIN

Benning Power Electronics Pte Ltd

tel

+65 / 68 44 31 33

address

85, Defu Lane 10
#05-00
Singapore 539218

ESP

Benning Conversión de Energía S.A.

tel

+34 91 / 6 04 81 10

address

C/Pico de Santa Catalina 2
Pol. Ind. Los Linares
28970 Humanes, Madrid
Spain

BRA

Benning Conversión de Energía S. A.

Paulo C. Anacleto

[Manager – Brazil]

tel

+55 19 98270 0303

address

Campinas BRAZIL

ARG

Benning Conversion de Energía

tel

+54 911 4937 4987

address

(B1653CIO) Villa Ballester,
BUENOS AIRES

SWE

Benning Sweden AB

Order och leveransinformation

tel

+46 (8) 623 95 16

address

Box 990, Hovslagarev. 33
19129 Sollentuna
Schweden

SWE

Benning Sweden AB

Teknisk support, reservdelar

tel

+46 (8) 623 95 89

address

Box 990, Hovslagarev. 33
19129 Sollentuna
Schweden

SWE

Benning Sweden AB

tel

+46 (8) 6239500

address

Box 990, Hovslagarev. 33
19129 Sollentuna
Sweden

SWE

Benning Sweden AB

Försäljning

tel

+46 (8) 623 95 79

address

Box 990, Hovslagarev. 33
19129 Sollentuna
Schweden

TUR

Benning GmbH Turkey Liaison Office

Kenan Bilgin

tel

+90 216 4457146

address

19 Mayıs Mah. Kürkçü Sokak No: 16 / A
34736 Kozyatağı
Kadıköy / Istanbul
Turkey

UKR

Benning Power Electronics

tel

+38044 5014045

address

3 Sim'yi Sosninykh str.
03148 Kyiv
Ukraine