BELATRON modular

Three-Phase Rapid Charging Modules and Systems, Highly Efficient and Fail-safe, Flexible Configurations For Passenger Cars, Trucks and Buses

BELATRON modular

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Highly Efficient Modular Systems For a Cost-Effective Installation of DC Charging Stations

With the new BELATRON modular series, BENNING provides equipment suppliers and operators of EV charging stations with high-performance charging modules and systems, which are tailored to the exact requirements of rapid charging.

The systems combine the highest operational safety and reliability, maximum energy efficiency, and optimally usable “user space”.

The concept of modular components is the basis for significantly reduced installation and assembly times, as well as easier and more efficient maintenance for the life of the system.

Minimal operating costs

Due to the excellent efficiency, even under partial load, the ongoing operating costs are minimized without compromising voltage quality.

Maximum availability and minimal MTTR (Mean Time To Repair)

For the new BELATRON modular series, BENNING combines the advantages of maximum reliability and minimal repair times (MTTR) in a product that meets highest requirements regarding the availability and quality of a safe and reliable power supply of EV charging systems. Due to the use of high-quality components, the design of the BELATRON modular system is optimally adapted to the harsh conditions of rapid charging, which includes high currents and voltages.

The “hot swap” capability allows each module to be replaced in less than ten minutes, which corresponds to a maximum reliability of 99.9999 %.

BELATRON modular 19“ module
BELATRON modular 19“ module
The block diagram illustrates the combination of rectifier and DC/DC converter in the 19” module (87.5 kW) of the  new BELATRON modular charging system.
The block diagram illustrates the combination of rectifier and DC/DC converter in the 19” module (87.5 kW) of the new BELATRON modular charging system.
The block diagrams demonstrate how to use the 87.5 kW modules as a basis to configure different DC charging systems.
The block diagrams demonstrate how to use the 87.5 kW modules as a basis to configure different DC charging systems.

Key benefits: BELATRON modular

General Features

General Module Data:

  • Nominal power: 87.5 kW (@ 875 V)
  • three phase input
  • input per module:
    • 3 x 400 V / 50 Hz, 3 x 150 A (max.)
  • DC output per module:
    • 200 V to 950 V, max. 100 A
  • Max. efficiency: 97.0 % at nominal load
  • hot plug
  • compact, modular, fail-safe

Battery charger output:

  • DC output voltage range: 200 VDC – 950 VDC
The characteristics show the linear change of the charging power in relation to the battery charging voltage at different charging currents of 100 A, 200 A and 400 A.
The characteristics show the linear change of the charging power in relation to the battery charging voltage at different charging currents of 100 A, 200 A and 400 A.

Highest Economic Efficiency

Highest Economic Efficiency

  • low installation and operating costs
  • efficiency of 97 %
  • minimal space required due to high power density and an optimized installation concept
  • maximum quality of supply
    • Input current consumption with low harmonic content (THDi < 3 %)
    • sinusoidal input current, no reactive power consumption (power factor ≥ 0.99, adjustable)

Maximum Availability

Maximum Availability:

  • highest quality “made in Germany”
  • excellent reliability
  • “plug & play” modularity with automatic configuration
  • short repair time (MTTR)
“Plug & play” technology ensures quick and easy exchange of modules.
“Plug & play” technology ensures quick and easy exchange of modules.

Further Information

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