BELATRON modular

Three-Phase Rapid Charging Modules and Systems, Highly Eﬃcient and Fail-safe, Flexible Configurations For Passenger Cars, Trucks and Buses

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HPC Rapid Charging Modules

Highly Eﬃcient Modular Systems For a Cost-Effective Installation of DC Charging Stations

With the new BELATRON modular series, BENNING provides equipment suppliers and operators of EV charging stations with high-performance charging modules and systems, which are tailored to the exact requirements of rapid charging.

The systems combine the highest operational safety and reliability, maximum energy eﬃciency, and optimally usable “user space”.

The concept of modular components is the basis for signiﬁcantly reduced installation and assembly times, as well as easier and more eﬃcient maintenance for the life of the system.

Minimal operating costs

Due to the excellent eﬃciency, even under partial load, the ongoing operating costs are minimized without compromising voltage quality.

Maximum availability and minimal MTTR (Mean Time To Repair)

For the new BELATRON modular series, BENNING combines the advantages of maximum reliability and minimal repair times (MTTR) in a product that meets highest requirements regarding the availability and quality of a safe and reliable power supply of EV charging systems. Due to the use of high-quality components, the design of the BELATRON modular system is optimally adapted to the harsh conditions of rapid charging, which includes high currents and voltages.

The “hot swap” capability allows each module to be replaced in less than ten minutes, which corresponds to a maximum reliability of 99.9999 %.

The block diagram illustrates the combination of rectifier and DC/DC converter in the 19” module (87.5 kW) of the new BELATRON modular charging system.

The block diagrams demonstrate how to use the 87.5 kW modules as a basis to configure different DC charging systems.

Key benefits: BELATRON modular

General Features

General Module Data:

Battery charger output:

DC output voltage range: 200 VDC – 950 VDC

The characteristics show the linear change of the charging power in relation to the battery charging voltage at different charging currents of 100 A, 200 A and 400 A.

Highest Economic Efficiency

low installation and operating costs
efficiency of 97 %
minimal space required due to high power density and an optimized installation concept
maximum quality of supply
- Input current consumption with low harmonic content (THDi < 3 %)
- sinusoidal input current, no reactive power consumption (power factor ≥ 0.99, adjustable)